Our Course
Green Hydrogen Plant Design & Engineering Course
Course Overview
This comprehensive course equips you with the knowledge and skills to design and engineer efficient green hydrogen plants. We’ll explore:
- The Fundamentals: Understanding the role of hydrogen in the energy transition, its production methods (green vs. traditional), and applications across various sectors.
- Renewable Energy Integration: Learning how to integrate renewable energy sources like solar and wind to power your green hydrogen plant.
- Electrolyzer Selection & Sizing: Choosing the optimal electrolyzer technology – PEM, Alkaline, or SOEL – based on your project’s specific needs.
- Hydrogen Storage Solutions: Exploring diverse methods for safe and efficient hydrogen storage, including compression, cooling, and novel options like metal hydrides and ammonia.
- Plant Design & Engineering: Delving into the technical aspects of green hydrogen plant design, covering aspects like piping systems, compression systems, safety considerations, and electrical systems.
- Economic & Market Analysis: Understanding the financial viability of green hydrogen projects, including cost considerations, economic modeling tools, and potential market opportunities.
- Real-World Examples: Learning from case studies of existing green hydrogen projects to gain valuable insights for your own designs.
Completing this course will charge you for:
- Understand fundamentals of hydrogen, the production process, application of hydrogen and international policies and laws
- Learn from industry experts on development and implementation of latest technologies in hydrogen based on hydrogen pricing, markets, and other economic factors
- Design a green hydrogen plant: Apply your knowledge to create a safe, efficient, and sustainable plant layout
- Select and size key equipment: Choose the optimal electrolyzer, storage tanks, and other components for your project
- Integrate with renewable energy: Ensure your plant leverages clean energy sources like solar and wind
- Evaluate project economics: Analyze the financial feasibility of your green hydrogen project
- Process of electrical energy generation from hydrogen by using fuel cell technology
Who is the course for?
- Engineers who wants to switch their department/unit to Substation Engineering department/unit in their Company
- Engineers from state Electricity Boards, Power Utilities/ Corporations
- Graduate Engineers from Academic institutions
- Pre-Final Year & Final Year Engg. Students
- R & D organizations, Research Scholars
- Engineers seeking to specialize in green hydrogen plant design
- Professionals in the renewable energy sector looking to expand their knowledge of hydrogen production
- Anyone interested in understanding the future of clean energy and the role of green hydrogen.
- Certified
- 90 Days
- 50 Students
- 100 Sections
- Martha Hudson
- 10 Modules
- 24 Downloadable Resources
- Fulltime Access
Engineering Specialists & Lecturers from
Electrical Engineer | Tesla Electrical | Ghana
The electrical substation course is an excellent course that helps you understand the concepts of electrical substation and also provides you with the practical knowledge needed to implement what has been taught to real life projects. I would recommend this course to any up and coming electrical engineer.
Grid Solutions Manager | IB Vogt | Greater Madrid
Excellent academy for the Substation course. The content is comprehensive and up-to-date, making it ideal for both professionals and those new to the field. The presentations are clear, well-structured, and the instructors demonstrate deep expertise. The practical approach helps to easily apply the knowledge gained. Highly recommended for anyone seeking high-quality training in the electrical sector.
Senior Electrical Engineer | L&T-S&L | India
I recently had the opportunity to enroll in the Electrical Engineering Substation training program offered by 50Hz Academia, an online platform specializing in engineering education. As someone seeking to deepen my understanding of substation fundamentals, I found the experience to be incredibly valuable and rewarding.First and foremost, the course content was extensive and well-structured. From the basics of substation components to advanced concepts in power distribution each module was meticulously crafted to provide a thorough understanding of the subject matter. The instructors demonstrated a profound knowledge of the material and presented it in a clear, concise manner, making even the most complex topics accessible to learners of all levels.One aspect of the training that particularly impressed me was the use of real-world examples and case studies. By applying theoretical concepts to practical scenarios, the instructors were able to illustrate the relevance and application of the material in industry settings. This approach not only enhanced my understanding of the subject but also fostered a deeper appreciation for the intricacies of substation design and operation.
Electrical Engineer | Tengizchevroil | Cape Town
Substation Design Course
Excellent course with top course presenters. Real world information is shared. Highly recommended.
Substation Layouts covered very well.
Substation Equipment also covered in detail and well explained.
Senior Electrical Engineer | Sedgman | Canada
I recently attended a course on substation design and engineering. The course covered a lot of material suitable for intermediate and advanced levels. We explored various subjects related to substation design, engineering principles, and safety rules.
One of the standout features was the focus on real-world applications. We looked at case studies and scenarios, which helped us understand how theoretical knowledge is applied in practice. The course also included sessions on single line and layout drawings, which are essential for substation design.
Overall, the course provided a solid foundation and practical skills for anyone interested in substation design and engineering.
Power Systems Engineer | KETRACO | Kenya
I recently enrolled for 50hz-academia’s Substation Design Course. The course instructors, who I found to be extremely knowledgeable, did a solid job and covered critical topics such as: –
1. Substation layout development in AutoCAD.
2. Primary Equipment Selection + their associated Engineering Calculations (useful handbooks/calc. sheets shared).
3. Cable, Battery and Earthing Design, and so much more.
The interactive course also takes a highly practical approach with instructors always making references to real-life SLD’s, technical specifications, layouts, equipment assembly drawings and standards (IEC, IEEE), etc.
I highly recommend it for aspiring substation design engineers.
Electrical Engineer | AMGD | United Arab Emirates
I recently attended the Substation Design course with 50Hz Academia, and it was a game-changer for me as an Electrical LV/ELV specialist. The instructors were knowledgeable and used real-world examples to cover every aspect of substation design and engineering.
The course covered all components of substation design.
Real-world examples made the learning experience valuable.
The training gave me the confidence to deliver complete substation designs and provide design support.
I highly recommend 50Hz Academia’s Substation Design course to electrical engineers looking to upgrade their skills. Thank you, 50Hz Academia, for providing this valuable training opportunity!
Directeur technique | VDN Group | France
I highly recommend 50 HZ Academy for anyone looking to deepen their knowledge in HV substation design. The skills and insights gained from this training will undoubtedly enhance my professional capabilities.
The trainers were knowledgeable and approachable, always ready to clarify doubts and share real-world insights. The hands-on exercises and case studies helped bridge the gap between theory and practice, making the learning process engaging and relevant.
Electrical QA/QC Engineer | GPEC | Riyadh Region
The substation design course proved to be an exceptional learning experience, providing a concise yet through exploration.
Training experience was Outstanding.
Course Modules
This introductory module opens the door to the exciting world of green hydrogen production and its diverse applications across various industries. As we transition towards a cleaner energy future, green hydrogen – produced using renewable energy sources – is poised to play a vital role.
Hydrogen: Powering Industries and Transportation
The Use of Hydrogen in Industries
Oil Refineries
Petrochemicals
Chemicals Industry
Hydrogen for Mobility
Fuel Cell Electric Vehicles (FCEVs)
Prioritizing Safety in a Hydrogen Ecosystem
Hydrogen Safety
Current Engineering Practices in Green Hydrogen Production
Electrolysis
Balance of Plant (BoP) Systems
Looking Ahead: The Future of Green Hydrogen
Emerging Applications
Research and Development
- Methodology of Lower Cost Hydrogen Production & Source of Power Supply
Economies of Scale
Electrolyzer Technology Advancements
Renewable Energy Price Fluctuations - Renewable Energy Integration: Powering Electrolysis
Production from Solar Power Plant Energy
Production from Wind Energy - Selection of Back-Up Power Source
- Current Engineering Practices in Cost Reduction
Optimizing Electrolyzer Stack Design
Leveraging Renewable Energy Auctions - Looking Ahead: Cost Reduction Strategies
Emerging Technologies
Policy and Regulatory Landscape
- Renewable Energy Source Sizing
Solar Photovoltaic (PV) System Sizing
Wind Turbine Selection - Hydrogen Production Equipment Load Calculation
- Matching Renewable Capacity to Hydrogen Demand
- Site Selection for Optimal Renewable Energy Capture
Solar Irradiation
Wind Speed and Direction
Land Availability and Regulations - Hydrogen Plant Location Considerations
Proximity to Water Source
Distance to Hydrogen Demand Centers
Grid Connection Availability - Electrical Network Integration
Power Conversion Systems
Grid Interconnection Standards - Energy Storage Considerations
Smoothing Renewable Energy Output
Hydrogen Production During Peak Demand
Electrolyzers are the workhorses of green hydrogen production, splitting water molecules using renewable energy. This module equips you with the knowledge to select and size the optimal electrolyzer for your plant’s needs.
Types of Electrolyzers and Capacity Sizing
- Polymer Electrolyte Membrane (PEM) Electrolyzers: A popular choice known for their high efficiency and fast startup times.
- Alkaline Electrolyzers (AEL): A mature technology known for their durability and ability to handle impure water sources.
- Solid Oxide Electrolyzers (SOEL): A high-temperature technology offering high efficiency and potential for waste heat utilization.
PEM vs. Alkaline Electrolyzers: Choosing the Right Technology
- Desired Hydrogen Production Capacity: PEM electrolyzers are better suited for smaller-scale plants, while AELs can handle larger capacities.
- Water Quality: AELs tolerate a wider range of water quality compared to PEM electrolyzers.
- System Startup Time: PEM electrolyzers offer faster startup times than AELs.
Solid Oxide Electrolyzers: Exploring Next-Generation Technology
- High Efficiency: SOELs boast the potential for the highest efficiencies among electrolyzer types.
- Waste Heat Integration: The high operating temperature of SOELs allows for waste heat utilization in other plant processes.
- Technical Maturity: SOEL technology is still under development compared to PEM and AEL options.
Key Electrolyzer Selection Parameters
- Current Density: The amount of current per unit area of the electrolyzer, impacting efficiency and hydrogen production rate.
- Operating Pressure and Temperature: These factors influence efficiency, capital costs, and maintenance requirements.
- Hydrogen Purity: The desired level of hydrogen purity based on end-use applications.
- System Footprint and Weight: Considering space constraints and transportation requirements for the chosen electrolyzer.
Hydrogen and Oxygen Separation
- Hydrogen Separator: Ensures the purity of produced hydrogen by separating it from oxygen generated during electrolysis.
- Oxygen Separator: Allows for safe collection and potential utilization of the co-produced oxygen.
Water Quality Considerations for Electrolyzer Operation
- Feed Water Quality Requirements: The specific water quality specifications for different electrolyzer technologies.
- Water Treatment Options: Methods for pre-treating water to meet the requirements of your chosen electrolyzer.
Hydrogen Tank Specifications and Capacity Calculation
- Material Selection: High-pressure composite vs. metallic options
- Pressure Rating: Impact on storage capacity and safety
- Temperature Range: Compatibility with process conditions
- Capacity Calculation: Volume based on pressure and storage duration
Selecting the Right Hydrogen Storage Tank
- Application Requirements: Matching pressure, capacity, and material
- Safety Regulations: Adherence to industry standards
- Space and Transportation Considerations: Physical size and weight
Key Selection Parameters for Hydrogen Tanks
- Maximum Pressure Withstand (MPa): Storage density considerations
- Temperature Range (°C): Material selection and insulation needs
- Storage Capacity (kgH2): Balancing pressure and usage duration
- Tank Material: Weight, durability, and hydrogen compatibility
- Design Temperature (°C): Efficiency and potential temperature control
Mitigating Hydrogen Storage Tank Leakage
- Leak Detection Systems: Technologies for early leak identification
- Material Selection and Maintenance: Minimizing leakage risks
- Safety Regulations and Practices: Leak prevention measures and response procedures
Piping Arrangement Architecture
- Layout considerations for efficient hydrogen flow throughout the plant
- Minimizing pressure drops and ensuring safety through proper pipe sizing and routing
Compressor Selection for Hydrogen Service
- Types of compressors suitable for hydrogen compression (e.g., reciprocating, centrifugal)
- Matching compressor type and capacity to desired pressure increase and hydrogen flow rate
- Material selection for compatibility with hydrogen
Pressure Control Components
- Pressure Relief Valves (PRVs): Protecting equipment from overpressure events
- Pressure Indicators: Monitoring hydrogen pressure at key points in the system
- Isolation Valves: Enabling controlled isolation of sections of the piping for maintenance
Hydrogen Gas Inlet and Outlet Considerations
- Selection of valves suitable for hydrogen service and pressure rating
- Ensuring proper flow direction and control for efficient hydrogen movement
Hydrogen Storage Tank Integration
- Determining optimal tank placement considering safety, efficiency, and piping lengths
- Selecting tank size based on required hydrogen storage capacity and pressure
Challenges of Direct Hydrogen Transport
- Addressing the low volumetric density of hydrogen gas for efficient transportation
- Safety considerations for high-pressure gaseous hydrogen pipelines
Utilizing Intermediate Carriers for Hydrogen Transport
- Ammonia (NH3) as a hydrogen carrier:
- Production from green hydrogen and nitrogen
- Cracking ammonia to release hydrogen at the destination
- Hydrocarbons as hydrogen carriers:
- Liquid Organic Hydrogen Carriers (LOHC) for safe and efficient transportation
- Chemical processes for hydrogen release from LOHC molecules
Selecting the Optimal Intermediate Carrier
- Infrastructure availability for both production and utilization of the chosen carrier
- Safety considerations throughout the transportation chain
- Energy efficiency and lifecycle assessment of each carrier option
Case Studies: Hydrogen Transport Projects
- Exploring real-world examples of transporting hydrogen using intermediate carriers
- Highlighting the technical and economic considerations of these projects
Electrical Equipment Switchgear Selection
- Selecting appropriate switchgear (e.g., circuit breakers, isolators) for safe and reliable operation of hydrogen production equipment
- Matching switchgear ratings to equipment power requirements and fault current levels
Electrical Cabling Design and Sizing
- Determining cable sizes for various electrical loads (e.g., electrolyzers, pumps) based on current carrying capacity and voltage drop considerations
- Selecting cable type suitable for the operating environment (e.g., temperature, moisture resistance)
Hydrogen Plant Lighting Design
- Implementing appropriate lighting solutions for different areas of the plant (e.g., control room, maintenance areas) considering safety regulations and energy efficiency
Earthing System Design for Hydrogen Safety
- Establishing a safe and effective earthing system to prevent electrical hazards and ensure equipment protection
- Following industry standards for hydrogen plant earthing design and maintenance
Auxiliary and Main Power Supply Systems
- Selecting and sizing auxiliary power systems for critical equipment and control systems
- Designing the main power supply system to ensure reliable electricity delivery to the plant, considering grid connection and potential backup options
Fundamental Economic Considerations for Hydrogen Projects
- Capital Expenditure (CapEx): Evaluating costs associated with plant design, construction, and equipment.
- Operational Expenditure (OpEx): Analyzing ongoing costs for feedstock, electricity, maintenance, and labor.
- Levelized Cost of Hydrogen (LCOH): Understanding the average cost of producing hydrogen over a project’s lifetime.
Resources for Economic Modeling and Data
- Identifying relevant databases and tools for hydrogen project cost estimation and techno-economic analysis (TEA).
- Exploring resources from government agencies, industry associations, and research institutions.
Hydrogen End-Use Cost Considerations
- Transportation costs: Factoring in pipeline infrastructure, liquefaction, or alternative carrier options.
- Hydrogen storage costs: Evaluating storage tank requirements and associated expenses.
- Hydrogen dispensing infrastructure costs: Considering refueling station development or industrial hydrogen delivery systems.
Cost Expectations and Considerations
- Projected cost reductions for hydrogen production and infrastructure based on technological advancements and market growth.
- Factors influencing project economics: Government incentives, carbon pricing, and renewable energy costs.
Policy and Technological Uncertainties
- Addressing potential policy changes impacting project viability.
- Navigating uncertainties associated with emerging hydrogen technologies.
Hydrogen Safety Regulations and Standards
- Understanding safety requirements for hydrogen production, storage, transportation, and utilization.
- Following industry standards and regulations for safe plant design, operation, and maintenance.
Electrical Power Distribution Scheme Preparation
- Applying electrical load calculations to design a safe and efficient power distribution system.
- Selecting appropriate transformers, switchgear, and cabling for the plant’s electrical needs.
One-Line Diagram Development for a Hydrogen Plant
- Creating a simplified representation of the plant’s electrical power flow.
- Highlighting key electrical components like transformers, breakers, and buses.
Hydrogen Plant Layout Design Considerations
- Optimizing equipment placement for efficient process flow and maintenance access.
- Considering safety regulations and separation distances between equipment.
Case Studies: Exploring Real-World Green Hydrogen Projects
- Analyzing existing green hydrogen plants to understand design choices, challenges, and best practices.
- Learning from case studies of varying project sizes, locations, and applications.
